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The sketch was transferred to a block of maple and cut out on the bandsaw.
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I dropped it into my bench vise and squeezed it into the form. The vise was easily repaired. There is a lot of pressure required for a cold bend like this.
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As I had a six ton hydraulic jack on hand I decided to try it with a home made press. So far the budget was really nothing except the length of rod. I splurged on a length of 3/4" all thread and some nuts and washers. I had some square steel tubing on hand but I could have used galvanized pipe and later used it for pipe clamps or for tool handles. The make up of the press is pretty self explanatory from the pictures.
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In goes the steel and the jack is slowly raised for the first bend.
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Some careful positioning and the second bend is accomplished.
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Then I checked it with my sketch and realized a bit of tweaking was needed. I decided to bend it a bit at the point where the arrow directs.
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I fiddled a bit with the blocks first to make them easier to handle and was ready to go.
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Now that looks much better. |
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